3 layer bubble film extruder primarily consists of a main extruding system, a secondary extruding system, a forming system, a winding system and an electric control system. Raw materials such as LDPE, LLDPE or recycled materials are first extruded by main extruding system at very high temperature to produce bubble films. Next these bubble films are added an additional PE film by the secondary extruding system. This machine comes with many selectable parts, such as in-line film edge trim winder, bubble film perforator, and hydraulic screen changer.
Application
3 layer bubble film is an impact-resistant, moisture-proof and shockproof chemical product suitable for packing, which is non-toxic, tasteless and has a very nice shock absorption ability, impact resistance, heat resistance, moisture resistance, corrosion resistance, transparency and so on. Bubble film can be used as packing material for mechanical parts and glasses. It can also be used in the swimming pool.
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Features
1. Our air bubble film single screw extruder has very good production capacity, with the maximum speed of 50 meters per minute.
2. Out extruder has very good quality. Ztech's unique forming cylinder mold is designed with a vacuum system, with very special steel sheets to prevent wearing, and with a dual cooling system to realize a better and more uniform cooling effect. Ztech's unique T-die design is of vital importance to producing high quality bubble film. Precise T-die materials ensures that product is even in thickness, easy in operation and never leak glue. Ztech's screw design ensures that 100% recycled material is usable, that plastics melt fully to produce bubbles with better quality and even thickness.
3. Ztech's bubble film machines are very safe. Emergency stop button can stop the entire machine, including circuits, extruders and cylinder of roller. Protective barriers are installed on all important parts. All actions halt to prevent damage whenever these barriers are opened.
4. Our bubble film extrusion machine has very good compound effect. Up to date compound technologies ensure a very nice compound effect.
Technical Parameters
Model: ZT100-3S Air Bubble Film Single Screw Extruder
| Layers |
3 |
| Raw materials |
Low density polyethylene / linear low density polyethylene / recycled material |
| Maximum width (mm) |
1030 |
| Effective width(after trimming, mm) |
1000 |
| Speed(m/hr) |
800m/hr-2000m/hr |
| Production capacity(kg/hr) |
80kg/hr-120kg/hr |
| Range of film thickness (g/m2) |
2 layers: 5g/sm-300g/sm
3 layers: 45g/sm-350g/sm |
| Main screw diameter(mm) |
Φ65mm |
| Secondary screw diameter(mm) |
Φ55mm |
| Screw length-diameter ratio |
30 : 1 |
| Temperature control region |
22 |
| Power of main motor(kw) |
18.5 |
| Power of secondary motor(kw) |
11 |
| Power of vacuum pump(kw) |
1.5 |
| Maximum winding diameter(mm) |
Φ1000mm(Can be Customized upon requested) |
| Power supply(V) |
380V,50HZ,3 PHASES(Can be customized according to different countries) |
| Total power(kW) |
110 |
| Heating power(kw) |
75 |
| Effective power(kw) |
33 |
| Weight(kg) |
6200 |
Model: ZT120-3S Air Bubble Film Single Screw Extruder
| Layers |
3 |
| Raw materials |
Low density polyethylene / linear low density polyethylene / recycled material |
| Maximum width (mm) |
1230 |
| Effective width(after trimming, mm) |
1200 |
| Speed(m/hr) |
800m/hr-2000m/hr |
| Production capacity(kg/hr) |
95kg/hr-120kg/hr |
| Range of film thickness (g/m2) |
2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm |
| Main screw diameter(mm) |
Φ65mm |
| Secondary screw diameter(mm) |
Φ55mm |
| Screw length-diameter ratio |
30 : 1 |
| Temperature control region |
22 |
| Power of main motor(kw) |
18.5 |
| Power of secondary motor(kw) |
11 |
| Power of vacuum pump(kw) |
1.5 |
| Maximum winding diameter(mm) |
Φ1000mm(Can be Customized upon requested) |
| Power supply(V) |
380V,50HZ,3 PHASES(Can be customized according to different countries) |
| Total power(kW) |
114 |
| Heating power(kw) |
78 |
| Effective power(kw) |
35 |
| Weight(kg) |
7000 |
Model: ZT125-3S Air Bubble Film Single Screw Extruder
| Layers |
3 |
| Raw materials |
Low density polyethylene / linear low density polyethylene / recycled material |
| Maximum width (mm) |
1280 |
| Effective width(after trimming, mm) |
1250 |
| Speed(m/hr) |
800m/hr-2000m/hr |
| Production capacity(kg/hr) |
100kg/hr-120kg/hr |
| Range of film thickness (g/m2) |
2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm |
| Main screw diameter(mm) |
Φ65mm |
| Secondary screw diameter(mm) |
Φ55mm |
| Screw length-diameter ratio |
30 : 1 |
| Temperature control region |
22 |
| Power of main motor(kw) |
18.5 |
| Power of secondary motor(kw) |
11 |
| Power of vacuum pump(kw) |
1.5 |
| Maximum winding diameter(mm) |
Φ1000mm(Can be Customized upon requested) |
| Power supply(V) |
380V,50HZ,3 PHASES(Can be customized according to different countries) |
| Total power(kW) |
116 |
| Heating power(kw) |
79 |
| Effective power(kw) |
36 |
| Weight(kg) |
7200 |
Model: ZT150-3S Air Bubble Film Single Screw Extruder
| Layers |
3 |
| Raw materials |
Low density polyethylene / linear low density polyethylene / recycled material |
| Maximum width (mm) |
1530 |
| Effective width(after trimming, mm) |
1500 |
| Speed(m/hr) |
800m/hr-2000m/hr |
| Production capacity(kg/hr) |
115kg/hr-140kg/hr |
| Range of film thickness (g/m2) |
2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm |
| Main screw diameter(mm) |
Φ75mm |
| Secondary screw diameter(mm) |
Φ55mm |
| Screw length-diameter ratio |
30 : 1 |
| Temperature control region |
22 |
| Power of main motor(kw) |
22 |
| Power of secondary motor(kw) |
11 |
| Power of vacuum pump(kw) |
2.2 |
| Maximum winding diameter(mm) |
Φ1000mm(Can be Customized upon requested) |
| Power supply(V) |
380V,50HZ,3 PHASES(Can be customized according to different countries) |
| Total power(kW) |
137 |
| Heating power(kw) |
93 |
| Effective power(kw) |
42 |
| Weight(kg) |
7800 |
Model: ZT160-3S Air Bubble Film Single Screw Extruder
| Layers |
3 |
| Raw materials |
Low density polyethylene / linear low density polyethylene / recycled material |
| Maximum width (mm) |
1630 |
| Effective width(after trimming, mm) |
1600 |
| Speed(m/hr) |
800m/hr-2000m/hr |
| Production capacity(kg/hr) |
120kg/hr-140kg/hr |
| Range of film thickness (g/m2) |
2 layers: 25g/sm-300g/sm;
3 layers: 45g/sm-350g/sm |
| Main screw diameter(mm) |
Φ75mm |
| Secondary screw diameter(mm) |
Φ55mm |
| Screw length-diameter ratio |
30 : 1 |
| Temperature control region |
22 |
| Power of main motor(kw) |
22 |
| Power of secondary motor(kw) |
11 |
| Power of vacuum pump(kw) |
2.2 |
| Maximum winding diameter(mm) |
Φ1000mm(Can be Customized upon requested) |
| Power supply(V) |
380V,50HZ,3 PHASES(Can be customized according to different countries) |
| Total power(kW) |
139 |
| Heating power(kw) |
94 |
| Effective power(kw) |
43 |
| Weight(kg) |
8000 |
Model: ZT180-3S Air Bubble Film Single Screw Extruder
| Layers |
3 |
| Raw materials |
Low density polyethylene / linear low density polyethylene / recycled material |
| Maximum width (mm) |
1830 |
| Effective width(after trimming, mm) |
1800 |
| Speed(m/hr) |
800m/hr-2000m/hr |
| Production capacity(kg/hr) |
128kg/hr-160kg/hr |
| Range of film thickness (g/m2) |
2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm |
| Main screw diameter(mm) |
Φ85mm |
| Secondary screw diameter(mm) |
Φ65mm |
| Screw length-diameter ratio |
30 : 1 |
| Temperature control region |
24 |
| Power of main motor(kw) |
30 |
| Power of secondary motor(kw) |
18.5 |
| Power of vacuum pump(kw) |
2.2 |
| Maximum winding diameter(mm) |
Φ1000mm(Can be Customized upon requested) |
| Power supply(V) |
380V,50HZ,3 PHASES(Can be customized according to different countries) |
| Total power(kW) |
170 |
| Heating power(kw) |
112 |
| Effective power(kw) |
51 |
| Weight(kg) |
8900 |
Model: ZT200-3S Air Bubble Film Single Screw Extruder
| Layers |
3 |
| Raw materials |
Low density polyethylene / linear low density polyethylene / recycled material |
| Maximum width (mm) |
2030 |
| Effective width(after trimming, mm) |
2000 |
| Speed(m/hr) |
800m/hr-2000m/hr |
| Production capacity(kg/hr) |
140kg/hr-178kg/hr |
| Range of film thickness (g/m2) |
2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm |
| Main screw diameter(mm) |
Φ90mm |
| Secondary screw diameter(mm) |
Φ65mm |
| Screw length-diameter ratio |
30 : 1 |
| Temperature control region |
24 |
| Power of main motor(kw) |
37 |
| Power of secondary motor(kw) |
18.5 |
| Power of vacuum pump(kw) |
3 |
| Maximum winding diameter(mm) |
Φ1000mm(Can be Customized upon requested) |
| Power supply(V) |
380V,50HZ,3 PHASES(Can be customized according to different countries) |
| Total power(kW) |
180 |
| Heating power(kw) |
122 |
| Effective power(kw) |
54 |
| Weight(kg) |
9200 |
Model: ZT250-3S Air Bubble Film Single Screw Extruder
| Layers |
3 |
| Raw materials |
Low density polyethylene / linear low density polyethylene / recycled material |
| Maximum width (mm) |
2530 |
| Effective width(after trimming, mm) |
2500 |
| Speed(m/hr) |
800m/hr-1500m/hr |
| Production capacity(kg/hr) |
168kg/hr-228kg/hr |
| Range of film thickness (g/m2) |
2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm |
| Main screw diameter(mm) |
Φ110mm |
| Secondary screw diameter(mm) |
Φ75mm |
| Screw length-diameter ratio |
30 : 1 |
| Temperature control region |
28 |
| Power of main motor(kw) |
45 |
| Power of secondary motor(kw) |
22 |
| Power of vacuum pump(kw) |
2.2 |
| Maximum winding diameter(mm) |
Φ1000mm(Can be Customized upon requested) |
| Power supply(V) |
380V,50HZ,3 PHASES(Can be customized according to different countries) |
| Total power(kW) |
180 |
| Heating power(kw) |
226 |
| Effective power(kw) |
68 |
| Weight(kg) |
10800 |
Model: ZT300-3S Air Bubble Film Single Screw Extruder
| Layers |
3 |
| Raw materials |
Low density polyethylene / linear low density polyethylene / recycled material |
| Maximum width (mm) |
3030 |
| Effective width(after trimming, mm) |
3000 |
| Speed(m/hr) |
800m/hr-1500m/hr |
| Production capacity(kg/hr) |
190kg/hr-265kg/hr |
| Range of film thickness (g/m2) |
2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm |
| Main screw diameter(mm) |
Φ130mm |
| Secondary screw diameter(mm) |
Φ80mm |
| Screw length-diameter ratio |
30 : 1 |
| Temperature control region |
32 |
| Power of main motor(kw) |
55 |
| Power of secondary motor(kw) |
22 |
| Power of vacuum pump(kw) |
2.2 |
| Maximum winding diameter(mm) |
Φ1000mm(Can be Customized upon requested) |
| Power supply(V) |
380V,50HZ,3 PHASES(Can be customized according to different countries) |
| Total power(kW) |
260 |
| Heating power(kw) |
173 |
| Effective power(kw) |
78 |
| Weight(kg) |
11500 |
